SELF-LEARNING ROBOT

SELF-LEARNING ROBOT

  • Product Category: BOYAMA ROBOTLARI

Epistolio robots are engineered and constructed using innovative materials and updated technological solutions, in order to place our products among the most flexible and user friendly machines in the market.

 

PROGRAMMING SYSTEMS

Epistolio painting robots can be equipped with different programming system, such as:

SELF-LEARNING: Through this system its possible to use the structure of the robot, which is very light and balanced, to make a first painting of the pieces. Our control system will record the movements and all the signals and will store them in a program which can be executed automatically by the robot.

POINT TO POINT: For pieces which are geometrically defined by regular surfaces, bounded by segments, circles or curves, it will be possible to create the painting program just selecting some significant points on the object and  connecting/elaborating them through a simple software developed by Epistolio.

AUTOMATIC SCANNING SYSTEMS: For those Customers which are looking for totally automatic solutions, Epistolio has developed vision systems of photocells, cameras and lasers which are able to define the shape and the dimensions of the surfaces to be painted and automatically create the related painting programs.

REMOTE ASSISTANCE : All Epistolio robots are equipped with a software for remote-assistance which allows our Customers to connect through the web to our diagnostic center, in order to get some software update or modifications or in order to diagnose eventual faults in the machine.

 

SOFTWARE FOR THE MANAGEMENT OF THE PRODUCTION

By request our robots can include a software which assist the Customer in the scheduling and monitoring of its production line. Our software includes the possibility to control the robot and the entire line through barcode or RFID systems and to get detailed reports about the production. Moreover, we can automatically control the processes of changing colors and set the painting paremeters.

EX-PROOF

All Epistolio robots are available in ex-proof version.

MULTIPLE PROGRAMMING SYSTEMS

Our robot MRK can be programmed through self-learning, for a fast and easy painting of objects with complicated shapes, or through the point to point methode for a more accurated painting on geometrically simple pieces.

VARIOUS ROBOT CONFIGURATIONS

Each robot can be integrated with multiple devices which are engineered and produced by EPISTOLIO Srl. These devices include carousels systems, external carriages and rotation devices.

DIFFERENT WORKING AREAS.

The same robot model can be produced with different arms length, in order to perfectly fit with the dimension of the pieces to be painted and the available space in the spraying booth.

SUPERIOR MANEUVERABILITY.

The robot arms are built with very light but strong materials and are pneumatically balanced in order to achieve high levels of maneuverability during the programming stage.

CUSTOMIZED SOFTWARE

Our multilingual software which manage the robot has entirely been developed from our company and it can be customized in order to perfectly meet the requirements of the Customers. Moreover it includes a module for the management of the

production filled with statistics and data. Epistolio is able to engineer robots and customized solutions to paint chairs, window frames, doors, assembled forniture, profiled panels and edges of panels on stack, coffins and any kind of wood

components.

 

According to customer needs Epistolio supplies robot to be installed:

 

- on rotating carousel

- on aerial or reversed conveyors (existing or new)

- on roller- and chain-conveyors

- on belt conveyor systems

- on customized handling systems

 

With our specialized partners and our experience, our staff is able to study and supply complete solutions for painting. The Robot can be equipped with motorized carriages (7th axis), rotating

carousels and with any type pof spraying equipmants such as pumps, guns and colour change groups.

 

METAL

Metal painting applications can refer both to liquid and powder painting. The typical painting line where our robot are installed is composed by a conveyor where the pieces are hanged, moving continuously or stop & go. The robot is able to replace a manual operator, ensuring high productivity and quality levels, or can operate as an integration of the reciprocators, retouching the parts which are not completely painted.

 

PLASTIC

In the plastic sector Epistolio offers different type of solutions both for small, medium or large productivities. Our robot can be integrated with a rotating carousel, where the operator will load and unload the pieces or it can be equipped with a rotation device, which can be mounted in front of a reversed conveyor.

In this sector we are able to supply robots for the surface treatment of the pieces, for the spraying of the adhesive and for the electrostatic flocking.

 

ACCESSORIES  

 

PROPORTIONAL VALVES

Set of valves, digitally controlled by the robot, which allows to modify and memorize the spraying parameters. In this way, the operator can save different parameters depending on the type of surface to be sprayed. These values will be used by the robot during the automatic cycle phase.

 

 

COLOR CHANGE SYSTEM

Through this option, the robot is able to manage automatically the spraygun washing and color/product change phases, depending from the information regarding the parts to be sprayed.

 

 

ROTATING DEVICES

Devices for the automatic rotation of the pieces can be integrated both on aerial conveyors and on the ground.

The rotation axis can be interpolated with the other axes ofthe machine, in order to avoid dead times and to be able to manage the position, the angle and the rotation speed.

 

 

NOZZLE CLEANING SYSTEM

It is an accessory which allows the nozzle of the spraygun to be kept clean and free from any residue, ensuring a continuous and constant spraying process.
 

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